Discoveries and Inventions of the Nineteenth Century

few blows on its end from a powerful steam hammer welds its coils perpendicularly, and when a solid core has been introduced, and the mass has been well hammered on the sides, it becomes a compact cylinder of wrought iron, with the fibres all running round it. When cold it is placed in the lathe, and the muzzle end is turned down, leaving a shoulder to receive the trunnion-ring. The C coil is double, welded in a similar manner to the B coil, and it has a portion turned off, so that it may be enclosed by the trunnion-ring. The trunnion-ring is made by punching a hole in a slab of heated iron first by a small conical mandrel, and then enlarging by repeating the process with larger and larger mandrels. The iron is heated for each operation, and the trunnions are at the same time hammered on and roughly shaped—or, rather, only one has to be hammered on—for a portion of the bar which serves to hold the mass forms the other. The trunnion-ring is then bored out, and after having been heated to redness, is dropped on to the triple breech-coil which is placed muzzle end up, and the turned end of the C coil (of course, not heated) is then immediately placed within the upper part of the trunnion-ring. The latter in cooling contracts so forcibly as to bind the ends of the coils together, and the whole can thus be placed in a furnace and heated to a high temperature, so that when removed and put under the steam hammer, its parts are readily wielded into one mass. The breech-coil in this state weighs about 16 tons; but so much metal is removed by the subsequent turnings and borings, that it is reduced to nearly half that weight in the gun. It is then turned in a lathe of the most massive construction, which weighs more than 100 tons. Fig. 34, page 95, is from a drawing taken at Woolwich, and shows one of the large guns in the lathe. No one who witnesses this operation can fail to be struck with the apparent ease with which this powerful tool removes thick flakes of metal as if it were so much cheese. The projections of the trunnions prevent the part in which they are situated from being finished in this lathe, and the gun has to be placed in another machine, where the superfluous metal of the trunnion-ring is pared off by a tool moving parallel to the axis of the piece. Another machine accomplishes the turning of the trunnions, the “jacket” being made to revolve about their axis. The jacket is then accurately bored out with an enlargement or socket to receive the end of the B tube, and a hollow screw is cut at the breech end for the cascable. The portion of the gun, consisting of the steel barrel with the B tube shrunk on it, having been placed upright with the muzzle downwards, the breech-piece, strongly heated, is brought over it by a travelling crane, and slips over the steel barrel, while the recess in it receives the end of the B tube. Cold water is forced up into the inside of the barrel in order to keep it cool. As the breech cools, which it is allowed to do spontaneously, it contracts and grips the barrel and B tube with great force. The cascable requires to be very carefully fitted. It is this piece which plays so important a part in resisting the force tending to blow out the end of the barrel. The 199cascable is a solid screw formed of the very best iron, and its inner end is wrought by scraping and filing, so that when screwed in there may be perfect contact between its face and the end of the steel barrel. A small annular space is left at the circumference of the inner end, communicating through a small opening with the outside. The object of this is, that in case of rupture of the steel barrel, the gases escaping through it may give timely warning of the state of the piece. Besides minor operations, there remain the important processes of finishing the boring, and of rifling. The boring is effected in two operations, and after that the interior is gauged in every part, and “lapping” is resorted to where required, in order to obtain the perfect form. Lapping consists in wearing down the steel by friction against fine emery powder and oil, spread on a leaden surface. The piece is then ready for rifling. The machinery by which the rifling is performed cannot be surpassed for its admirable ingenuity and simplicity. In this operation the gun is fixed horizontally, its axis coinciding with that of the bar, which carries the grooving tools. This bar is capable of two independent movements, one backwards and forwards in a straight line in the direction of the length of the bar, and the other a rotation round its axis. The former is communicated by a screw parallel to the bar, and working in a nut attached to the end of it. For the rotatory movement the bar carries a pinion, which is engaged by a rack placed horizontally and perpendicularly to the bar, and partaking of its backward and forward movement, but arranged so that its end must move along another bar placed at an angle with the former. It is this angle which determines the pitch of the rifling, and by substituting a curved guide-bar for the straight one, an increasing twist may be obtained in the grooves. The projectile used with these guns is of a cylindrical form, but pointed at the head, and the moulds in which these shots are cast are so arranged that the head of the shot is moulded in iron, while the body is surrounded with sand. The rapid cooling induced by the contact of the cold metal causes the head of the shot to solidify very quickly, so that the carbon in the iron is not separated as in ordinary casting. In consequence of this treatment, the head of the shot possesses the hardness of steel, and is therefore well adapted for penetrating iron plates or other structures. The projectiles are turned in a lathe to the exact size, and then shallow circular cavities are bored in them, and into these cavities brass studs, which are simply short cylinders of a diameter slightly larger than the cavities, are forced by pressure. The projecting studs are then turned so as accurately to fit the spiral grooves of the guns. Thus the projectile in traversing the bore of the piece is forced to make a revolution, or part of a revolution, about its axis, and the rapid rotation thus imparted has the effect of keeping the axis of the missile always parallel to its original direction. Thus vastly increased accuracy of firing is obtained. Fig. 95.—Millwall Shield after being battered with Heavy Shot.—Front View. Fig. 96.—Rear View of the Millwall Shield. Shells are also used with the Woolwich rifled guns. The shells are of the same shape as the solid shots, from which they differ in being cast hollow, and having their interior filled with gunpowder. Such shells when used against iron structures require no fuse; they explode in coming into collision with their object. In other cases, however, the shells are provided with fuses, which cause the explosion when the shot strikes. Fig. 93, page 195, represents one of the 35–ton guns, made on the plan introduced by Mr. Fraser. This piece of ordnance is 16 ft. long, 4 ft. 3 in. in diameter at the breech, and 1 ft. 9 in. at the muzzle. The bore is about 1 ft. Each 200gun can throw a shot or bolt 700 lbs. in weight, with a charge of 120 lbs. of powder. It is stated that the shot, if fired at a short range, would penetrate a plate of iron 14 in. thick, and that at a distance of 2,000 yards it would retain sufficient energy to go through a plate 12 in. thick. The effect of these ponderous missiles upon thick iron plates is very remarkable. Targets or shields have been constructed with plates and timber backing, girders, &c., put together in the strongest possible manner, in order to test the resisting power of the armour plating and other constructions of our ironclad ships. The above two cuts, Figs. 95 and 96, are representations of the appearance of the front and back of a very strong shield of this description, after having been struck with a few 600 lb. shots fired from the 25–ton gun. The shots with chilled heads, already referred to, sometimes 201were found to penetrate completely through the 8 in. front plate, and the 6 in. of solid teak, and the 6 in. of plating at the back. The shield, though strongly constructed with massive plates of iron, only served to prove the relative superiority of the artillery of that day, which was at the time when our century had yet about thirty years to run. Up to 1876 no confidence was placed in steel as a resisting material, a circumstance perhaps not much to be wondered at, as its capabilities had not then been developed by the newer processes of manufacture, described in our article on Iron; nor had mechanicians acquired the power of operating with large masses of the metal. Since then it has come about that only steel is relied upon for efficiently resisting the penetration of projectiles, iron being held of no account except as a backing. There has always been a rivalry between the artillerist and the naval constructor, and this contest between the attacking and the defending agencies is well illustrated in the table on page 166, where the parallel advance in the destructive power of guns and in the resisting power of our war-ships is exhibited in a numerical form. Fig. 97.—Comparative Sizes of 35 and 81 ton Guns.A, 35–ton; B, 81–ton. The 35–ton Fraser guns were at the time of their production humorously called in the newspapers “Woolwich infants”; but it was not long before they might in another sense be called infants in comparison with a still larger gun of 81 tons weight constructed at Woolwich shortly before iron-coiling and muzzle-loading were set aside. Fig. 97 shows the relative dimensions of the 35–ton and 81–ton guns: the latter was built up in the same way as the 9–inch gun described above, but the coils were necessarily longer and the chase was formed in three parts instead of two. The total length of this gun was 27 feet, and the bore was about 24 feet long and 14 in. in diameter, and the weight of the shot about 1000 lbs., with sufficient energy to penetrate at a considerable distance an iron plate 20 in. in thickness. It was for the manufacture of these very large guns that the great steam hammer, represented in Plate III., was erected at Woolwich. The 81–ton gun was the largest muzzle-loader ever made in the national gun factory at the time when such huge weapons were in request; but in 1876 its dimensions were surpassed by those of a few 100–ton guns built at Elswick to the order of the Italian Government for 202mounting on their most formidable ironclads. These guns have a calibre of 17·72 inches, and are provided with a chamber of somewhat larger bore to receive the charge of powder. They are built up on the Armstrong shrinkage principle, and comprise as many as twenty different tubes, jackets, hoops, screws, etc., and are undoubtedly the most powerful muzzle-loading weapons ever constructed. It happened, just as these guns were completed, that the British Government, apprehensive at the time of a war with Russia, exercised its rights of purchasing two of them, one to be mounted at Gibraltar, the other at Malta. The Elswick establishment soon afterwards surpassed all its former achievements in building great guns, by designing and constructing the huge breech-loaders, one of which forms the subject of our Plate XII. These are known as the Armstrong 110–ton guns; they are