Project Gutenberg #54475
Discoveries and Inventions of the Nineteenth Century
Robert Routledge
1900Routledge's illustrated survey of nineteenth-century engineering and invention, prepared chapter by chapter from Project Gutenberg HTML.
Project Gutenberg #54475 Public domain in the United States Cover source Local typographic cover created for MojiMori from public-domain source metadata
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links, from the centre of which the air-pump-rod is suspended; C D moves about the fixed centre, C, while D E is movable about the centre D, itself moving in an arc, of which C is the centre. The dotted lines show the position of the links and bars when the beam is at its highest position.Fig. 4a.—Watt’s Parallel Motion.
Many improvements in the details and fittings of almost every part of the steam engine have been effected since Watt’s time. For example, the opening and closing of the passages for the steam to enter and leave the cylinder is commonly effected by means of the slide-valve (Fig. 5). The steam first enters a box, in which are three holes placed one above the other in the face of the box opposite to the pipe by which the steam enters. The uppermost hole is in communication with the upper part of the cylinder, and the lowest with the lower part. The middle opening leads to the condenser, or to the pipe by which the steam escapes into the air. A piece of metal, which may be compared to a box without a lid, slides over the three holes with its open side towards them, and its size is such that it can put the middle opening in communication with either the uppermost or the lowest opening, at the same time giving free passage for the steam into the cylinder by leaving the third opening uncovered. In A, Fig. 5, the valve is admitting steam below the piston, which is moving upwards, the steam which had before propelled it downwards now having free exit. When the piston has arrived at the top of the cylinder, the slide is pushed down by the rod connecting it with the eccentric into the position represented at B, and then the opposite movement takes place. The slide-valve is not moved, like the old pot-lid valves, against the pressure of the steam, and has other advantages, amongst which may be named the readiness with which a slight modification renders it available for using the steam “expansively.” This expansive working was one of Watt’s inventions, 9but has been more largely applied in recent times. In this plan, when the piston has performed a part of its stroke, the steam is shut off, and the piston is then urged on by the expansive force of the steam enclosed in the cylinder. Of course as the steam expands its pressure decreases; but as the same quantity of steam performs a much larger amount of work when used expansively, this plan of cutting off the steam is attended with great economy. It is usually effected by the modification of the slide-valve, shown at C, Fig. 5, where the faces of the slides are made of much greater width than the openings. This excess of width is called the “lap,” and by properly adjusting it, the opening into the cylinder may be kept closed during the interval required, so that the steam is not allowed to enter the cylinder after a certain length of the stroke has been performed. The slide-valve is moved by an arrangement termed the eccentric. A circular disc of metal is carried on the shaft of the engine, and revolves with it. The axis of the shaft does not, however, run through the centre of the disc, but towards one side. The disc is surrounded by a ring, to which it is not attached, but is capable of turning round within it. The ring forms part of a triangular frame to which is attached one arm of a lever that communicates the motion to the rod bearing the slide. Expansive working is often employed in conjunction with superheated steam, that is, steam heated out of contact with water, after it has been formed, so as to raise its temperature beyond that merely necessary to maintain it in the state of steam, and to confer upon it the properties of a perfect gas. Experience has proved that an increased efficiency is thus obtained.
Fig. 5.—Slide Valve.
The actual power of a steam engine is ascertained by an instrument called the Indicator, which registers the amount of pressure exerted by the steam on the face of the piston in every part of its motion. The indicator consists simply of a very small cylinder, in which works a piston, very accurately made, so as to move up and down with very little friction. The piston is attached to a strong spiral spring, so that when the steam is admitted into the cylinder of the indicator the spring is compressed, and its elasticity resists the pressure of the steam, which tends to force the piston up. When the pressure of steam below the piston of the indicator 10is equal to that of the atmosphere, the spring is neither compressed nor extended; but when the steam-pressure falls below that of the atmosphere, as it does while the steam is being condensed, then the atmospheric pressure forces down the piston of the indicator until it is balanced by the tension of the now stretched spring. The extension or compression of the spring thus measures the difference between the pressure of the atmosphere and that of the steam in the cylinder of the engine, with which the cylinder of the indicator freely communicates.
From the piston-rod of the indicator a pencil projects horizontally, and its point presses against a sheet of paper wound on a drum, which moves about a vertical axis. This drum is made to move backwards and forwards through a part of a revolution, so that its motion may exactly correspond with that of the piston in the cylinder of the steam engine. Thus, if the piston of the indicator were to remain stationary, a level line would be traced on the paper by the movement of the drum; and if the latter did not move, but the steam were admitted to the indicator, the pencil would mark an upright straight line on the paper. The actual result is that a figure bounded by curved lines is traced on the paper, and the curve accurately represents the pressure of the steam at every point of the piston’s motion. The position of the point of the pencil which corresponds with each pound of pressure per square inch is found by trial by the maker of the instrument, who attaches a scale to show what pressures of steam are indicated.
If the pressure per square inch is known, it is plain that by multiplying that pressure by the number of square inches in the area of the piston of the engine, the total pressure on the piston can be found. The pressure does not rise instantly when the steam is first admitted, nor does it fall quite abruptly when the steam is cut off and communication opened with the condenser. When the steam is worked expansively, the pressure falls gradually from the time the steam is shut off. Now, the amount of work done by any force is reckoned by the pressure it exerts multiplied into the space through which that pressure is exerted. Therefore the work done by the steam is known by multiplying the pressure in pounds on the whole surface of the piston into the length in feet of the piston’s motion through which that pressure is exerted. The trace of the pencil on the paper—i.e., the indicator diagram—shows the pressures, and also the length of the piston’s path through which each pressure is exerted, and therefore it is not difficult to calculate the actual work which is done by the steam at every stroke of the engine. If this be multiplied by the number of strokes per minute, and the product divided by 33,000, we obtain what is termed the indicated horse-power of the engine. The work done per minute is divided by 33,000, because that number is taken to represent the work that a horse can do in a minute: that is, the average work done in one minute by a horse would be equal to the raising of the weight of 1,000 lbs. thirty-three feet high, or the raising of thirty-three pounds 1,000 feet high. The number, 33,000, as expressing the work that could be done by a horse in one minute, was fixed on by Watt, but more recent experiments have shown that he over-estimated the power of horses, and that we should have to reduce this number by about one-third if we desire to express the actual average working power of a horse. But the power of engines having come to be expressed by stating the horse-power on Watt’s standard, engineers have kept to the original number, which is, however, to be considered as a merely artificial unit or term of comparison between one engine and another; 11for the power of a horse to perform work will vary with the mode in which its strength is exerted. The source of the power which does the work in the steam engine is the combustion of the coal in the furnace under the boiler. The amount of work a steam engine will do depends not only on the quantity of steam which is generated in a given time, but also upon the pressure, and therefore the temperature at which the steam is formed.
Fig. 6.—Section of Giffard’s Injector.
The water constantly evaporating in the boiler of a steam engine is usually renewed by forcing water into the boiler against the pressure of the steam by means of a small pump worked by the engine. In the engraving of Watt’s engine this pump is shown at M. But recently the feed-pump has been to a great extent superseded by a singular apparatus invented by M. Giffard, and known as Giffard’s Injector. In this a jet of steam from the boiler itself supplies the means of propelling a stream of water directly into the boiler. Fig. 6 is a section of this interesting apparatus through its centre, and it clearly shows the manner in which the current of steam is made to operate on the jet of water. The steam from the boiler passes through the pipe A and into the tube B through the holes. The nozzle of this tube is of a conical shape, and its centre is occupied by a rod pointed to fit into the conical nozzle, and provided with a screw at the other end, so that the opening can be regulated by turning the handle, C. At D the jet of steam comes in contact with the water which feeds the boiler, the arrangement being such that the steam is driven into the centre of the stream of water which enters by the pipe E, and is propelled by the steam jet through another cone, F, issuing with such force from the orifice of the latter that it is carried forward through the small opening at G into the chamber H. Here the water presses on the valve K, which it raises against the pressure of the steam and enters the boiler. The water issuing from the cone, F, actually traverses an open space which is exposed to the air, and where the fluid may be seen rushing into the boiler as a clear jet, except a few beads of steam which may be carried forward in the centre, the rest of the steam having been condensed by the cold 12water. The steam, of course, rushes from the cone, B D, with enormous velocity, which is partly communicated to the water. The pipe, L, is for the water which overflows in starting the apparatus, until the pressure in H becomes great enough to open the valve. The supplies of water and of steam have to be adjusted according to the conditions of pressure in the boiler, and according to the temperature of the feed-water. It is found that when the feed-water is at a temperature above 120° Fahrenheit, the injector will not work: the condensation of the steam is therefore necessary to the