On the Economy of Machinery and Manufactures

Proper Circumstances for the Application of Machinery 329. The first object of machinery, the chief cause of its extensive utility, is the perfection and the cheap production of the articles which it is intended to make. Whenever it is required to produce a great multitude of things, all of exactly the same kind, the proper time has arrived for the construction of tools or machines by which they may be manufactured. If only a few pairs of cotton stockings should be required, it would be an absurd waste of time, and of capital, to construct a stocking-frame to weave them, when, for a few pence, four steel wires can be procured by which they may be knit. If, on the other hand, many thousand pairs were wanted, the time employed, and the expense incurred in constructing a stocking-frame, would be more than repaid by the saving of time in making that large number of stockings. The same principle is applicable to the copying of letters: if three or four copies only are required, the pen and the human hand furnish the cheapest means of obtaining them; if hundreds are called for, lithography may be brought to our assistance; but if hundreds of thousands are wanted, the machinery of a printing establishment supplies the most economical method of accomplishing the object. 330. There are, however, many cases in which machines or tools must be made, in which economical production is not the most important object. Whenever it is required to produce a few articles parts of machinery, for instance, which must be executed with the most rigid accuracy or be perfectly alike—it is nearly impossible to fulfil this condition, even with the aid of the most skilful hands: and it becomes necessary to make tools expressly for the purpose, although those tools should, as frequently happens, cost more in constructing than the things they are destined to make. 331. Another instance of the just application of machinery, even at an increased expense, arises where the shortness of time in which the article is produced, has an important influence on its value. In the publication of our daily newspapers, it frequently happens that the debates in the Houses of Parliament are carried on to three and four o'clock in the morning, that is. to within a very few hours of the time for the publication of the paper. The speeches must be taken down by reporters, conveyed by them to the establishment of the newspaper, perhaps at the distance of one or two miles, transcribed by them in the office, set up by the compositor, the press corrected, and the paper be printed off and distributed, before the public can read them. Some of these journals have a circulation of from five to ten thousand daily. Supposing four thousand to be wanted, and that they could be printed only at the rate of five hundred per hour upon one side of the paper, (which was the greatest number two journeymen and a boy could take off by the old hand presses), sixteen hours would be required for printing the complete edition; and the news conveyed to the purchasers of the latest portion of the impression, would be out of date before they could receive it. To obviate this difficulty, it was often necessary to set up the paper in duplicate, and sometimes, when late, in triplicate: but the improvements in the printing machines have been so great, that four thousand copies are now printed on one side in an hour. 332. The establishment of 'The Times' newspaper is an example, on a large scale, of a manufactory in which the division of labour, both mental and bodily, is admirably illustrated, and in which also the effect of domestic economy is well exemplified. It is scarcely imagined by the thousands who read that paper in various quarters of the globe, what a scene of organized activity the factory presents during the whole night, or what a quantity of talent and mechanical skill is put in action for their amusement and information. (1*) Nearly a hundred persons are employed in this establishment; and, during the session of Parliament, at least twelve reporters are constantly attending the Houses of Commons and Lords; each in his turn retiring, after about an hour's work, to translate into ordinary writing, the speech he has just heard and noted in shorthand. In the meantime fifty compositors are constantly at work, some of whom have already set up the beginning, whilst others are committing to type the yet undried manuscript of the continuation of a speech, whose middle portion is travelling to the office in the pocket of the hasty reporter, and whose eloquent conclusion is, perhaps, at that very moment, making the walls of St Stephen's vibrate with the applause of its hearers. These congregated types, as fast as they are composed, are passed in portions to other hands; till at last the scattered fragments of the debate, forming, when united with the ordinary matter, eight-and-forty columns, reappear in regular order on the platform of the printing-press. The hand of man is now too slow for the demands of his curiosity, but the power of steam comes to his assistance. Ink is rapidly supplied to the moving types, by the most perfect mechanism; four attendants incessantly introduce the edges of large sheets of white paper to the junction of two great rollers, which seem to devour them with unsated appetite; other rollers convey them to the type already inked, and having brought them into rapid and successive contact, redeliver them to four other assistants, completely printed by the almost momentary touch. Thus, in one hour, four thousand sheets of paper are printed on one side; and an impression of twelve thousand copies, from above three hundred thousand moveable pieces of metal, is produced for the public in six hours. 333. The effect of machinery in printing other periodical publications, and of due economy in distributing them, is so important for the interests of knowledge, that it is worth examining by what means it is possible to produce them at the small price at which they are sold. 'Chambers' Journal', which is published at Edinburgh, and sold at three halfpence a number, will furnish an example. Soon after its commencement in 1832, the sale in Scotland reached 30,000, and in order to supply the demand in London it was reprinted; but on account of the expense of 'composition' it was found that this plan would not produce any profit, and the London edition was about to be given up, when it occurred to the proprietor to stereotype it at Edinburgh, and cast two copies of the plates. This is now done about three weeks before the day of publication—one set of plates being sent up to London by the mail, an impression is printed off by steam: the London agent has then time to send packages by the cheapest conveyances to several of the large towns, and other copies go through the booksellers' parcels to all the smaller towns. Thus a great saving is effected in the outlay of capital, and 20,000 copies are conveyed from London, as a centre, to all parts of England, whilst there is no difficulty in completing imperfect sets, nor any waste from printing more than the public demand. 334. The conveyance of letters is another case, in which the importance of saving time would allow of great expense in any new machinery for its accomplishment. There is a natural limit to the speed of horses, which even the greatest improvements in the breed, aided by an increased perfection in our roads, can never surpass; and from which, perhaps, we are at present not very remote. When we reflect upon the great expense of time and money which the last refinements of a theory or an art usually require, it is not unreasonable to suppose that the period has arrived in which the substitution of machinery for such purposes ought to be tried. 335. The post bag despatched every evening by the mail to one of our largest cities, Bristol, usually weighs less than a hundred pounds. Now, the first reflection which naturally presents itself is, that, in order to transport these letters a hundred and twenty miles, a coach and apparatus, weighing above thirty hundredweight, are put in motion, and also conveyed over the same space. (2*) It is obvious that, amongst the conditions of machinery for accomplishing such an object, it would be desirable to reduce the weight of matter to be conveyed along with the letters: it would also be desirable to reduce the velocity of the animal power employed; because the faster a horse is driven, the less weight he can draw. Amongst the variety of contrivances which might be imagined for this purpose, we will mention one, which, although by no means free from objections, fulfils some of the prescribed conditions; and it is not a purely theoretical speculation, since some few experiments have been made upon it, though on an extremely limited scale. 336. Let us imagine a series of high pillars erected at frequent intervals, perhaps every hundred feet, and as nearly as possible in a straight line between two post towns. An iron or steel wire must be stretched over proper supports, fixed on each of these pillars, and terminating at the end of every three or five miles, as may be found expedient, in a very strong support, by which it may be stretched. At each of these latter points a man ought to reside in a small stationhouse. A narrow cylindrical tin case, to contain the letters, might be suspended by two wheels rolling upon this wire; the cases being so constructed as to enable the wheels to pass unimpeded by the fixed supports of the wire. An endless wire of much smaller size must pass over two drums, one at each end of the station. This wire should be supported on rollers, fixed to the supports of the great wire, and at a short distance below it. There would thus be two branches of the smaller wire always accompanying the larger one; and the attendant at either station, by turning the drum, might cause them to move with great velocity in opposite directions. In order to convey the cylinder which contains the letters, it would only be necessary to attach it by a string, or by a catch, to either of the branches of the endless wire. Thus it would be conveyed speedily to the next station, where it would be removed by the attendant to the commencement of the next wire, and so forwarded. It is unnecessary to enter into the details which this, or any similar plan, would require. The difficulties are obvious; but if these could be overcome, it would present many advantages besides velocity; for if an attendant resided at each station, the additional expense of having two or three deliveries of letters every day, and even of sending expresses at any moment, would be comparatively trifling; nor is it impossible that the stretched wire might itself be available for a species of telegraphic communication yet more rapid. Perhaps if the steeples of churches, properly selected, were made use of, connecting them by a few intermediate stations with some great central building, as, for instance, with the top of St Paul's; and if a similar apparatus were placed on the top of each steeple, with a man to work it during the day, it might be possible to diminish the expense of the two-penny post, and make deliveries every half hour over the greater part of the metropolis. 337. The power of steam, however, bids fair almost to rival the velocity of these contrivances; and the fitness of its application to the purposes of conveyance, particularly where great rapidity is required, begins now to be generally admitted. The following extract from the Report of the Committee of the House of Commons on steamcarriages, explains clearly its various advantages: Perhaps one of the