Project Gutenberg #54475
Discoveries and Inventions of the Nineteenth Century
Robert Routledge
1900Routledge's illustrated survey of nineteenth-century engineering and invention, prepared chapter by chapter from Project Gutenberg HTML.
Project Gutenberg #54475 Public domain in the United States Cover source Local typographic cover created for MojiMori from public-domain source metadata
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and labour, was admitted by many members of the section. The tool is called the ‘Burleigh Rock Drill,’ invented by Mr. Charles Burleigh, a gentleman hailing from Massachusetts, United States. The patent is the property of Messrs. T. Brown and Co., of London. The principal feature of this new machine is, that it imitates in every way the action of the quarryman in boring a hole in the rock.”
Fig. 181.—Burleigh Rock Drill on Movable Column.
Many forms of carriages and supports have, from time to time, been made to suit the work for which the ‘Burleigh’ machines have been required. The machine is attached to these carriages, or supports, by means of the universal clamp, by which it can be worked in any direction and at any angle. Of these carriages we select for notice only two forms, one of which is shown in Fig. 181. This carriage can be used to great 359advantage in adits and drifts. It consists of an upright column, with a screw clamp-nut for holding and raising or lowering the machine, the whole being mounted on a platform which can slide right across the carriage, and thus the machine can be brought to work on any point of a heading. It is secured in position by means of a jack-screw in the top of the column; and as the carriage is mounted on wheels, it is easily moved to permit of blasting. Fig. 182 represents a carriage which is the result of many years’ experience with mining machinery, and it is considered a very perfect appliance. It is constructed of wood and iron, and it runs on wheels. The supports for the machines, four of which may be mounted at once, are two horizontal bars, the lower of which can be raised or lowered, as may be necessary. The two parallel sides of the carriage are joined only at the upper side, and there is nothing to prevent it from being run into the heading, though the way between the rails may be heaped up with broken rock, if only the rails are clear. Drilling, and the removal of the broken rock, may then proceed simultaneously; for, by means of a narrow gauge inside the carriage rails, small cars may be taken right up to the débris. It is made in different sizes, to suit the dimensions of the tunnel required. To give the carriage steadiness in working, it is raised from the wheels by jack-screws, and held in position by screws in a similar manner to the carriage represented in Fig. 181.
Fig. 182.—Burleigh Rock Drills mounted on a Carriage.
Fig. 183.
An extremely interesting system of drilling rocks—totally different from that on which the machines we have just described are constructed—has, within the last few years, been introduced by Messrs. Beaumont and Appleby. What does the reader think of boring holes in rocks with diamonds? It has long been a matter of common knowledge that the diamond 360is the hardest of all substances, and that it will scratch and wear down any other substances, while it cannot itself be scratched or worn by anything but diamond. In respect to wearing down or abrading hard stones, the diamond, according to experiments recently made by Major Beaumont, occupies a position over all other gems and minerals to a degree far beyond that which has been generally attributed to it; for in these experiments it was found that on applying a diamond, or rather a piece of the “carbonate” about to be described, fixed in a suitable holder, to a grindstone in rapid rotation, the grindstone was quickly worn down; but on repeating a similar experiment with sapphires and with corundum, it was these which were worn down by the grindstone. Without, on the present occasion, entering into the natural history of the diamond, we may say that there are, besides the pure colourless transparent crystals so highly prized as gems, several varieties of diamond, and that those which are tinged with pink, blue, or yellow, are far from having the same value for the jeweller. Then there is another impure variety called boort, which appears to be employed only to furnish a powder by which the brilliants are ground and polished. In the diamond gravels of Brazil, from which we derive our regular supply of these gems, there was discovered in 1842 a curious variety of dark-coloured diamond, in which the crystalline cleavage, or tendency to split in certain directions (which belongs to the ordinary stones), appears to be almost absent; and the substance might be regarded as a transition form between the diamond and graphite but for its hardness. This substance was until lately used for the same purposes as boort, which is a nearer relative of the pure crystal, and like it, splits along certain planes. It received from the miners the name of “carbonado,” and with regard to the application we are considering, it has turned out to be a sort of Cinderella among diamonds; for its unostentatious appearance is more than compensated for by its surpassing all its more brilliant sisters in the useful property to which reference has been made. This Brazilian term is doubtless the origin of the English name by which the substance in question is known among the English diamond merchants, who call it “carbonate”—an unfortunate word, for it is used in chemistry with an entirely different signification. “Carbonate” it is, however, which supplies the requirements of the rock-drill, and the selected stones are set in a crown, or short tube, of steel, represented by c in Fig. 183. In this they are secured as follows: holes are drilled in the rim of the tube, and each hole is then cut so that a piece of the diamond exactly fits it, and when this piece has been inserted, the metal is drawn round by punches, so as almost to cover the stone, leaving only a point projecting, b b. The portions of the crown between the stones are somewhat hollowed out, as at a, for a purpose which will presently be mentioned. The crown thus set with the boring gems is attached to the end of a steel tube, by which it is made to rotate with a speed of about 250 revolutions per minute while pressed against the rock to be bored. Water is forced through the steel tube, and passing out between the rock and the crown, especially under the hollows, c c, makes its escape between the outside of the boring-tube and the rock, thus washing away all the débris and keeping the drill cool. The pressure with 361which the crown is forced forward depends, of course, on the nature of the rock to be cut, and varies from 400 lbs. to 800 lbs. In this way the hardest rocks are quickly penetrated—sometimes, for example, at the rate of 4 in. per minute, compact limestone at 3 in., emery at 2 in., and quartz at the rate of 1 in. per minute. It is found that, even after boring through hundreds of feet of such materials, the diamonds are not in the least worn, but as fit for work as before: they are damaged only when by accident one of the stones gets knocked out of its setting; and this machine surpasses all in the rapidity with which it eats its way through the firmest rocks. This, it must be observed, is the special privilege of the diamond drill—that, since the begemmed steel crown and the boring-rods are alike tubular, the rock is worn away in an annular space only, and a solid cylinder of stone is detached from the mass, which cylinder passes up with the hollow rods, where, by means of certain sliding wedges, it is held fast, and is drawn away with the rods.
When the diamond drill is used merely for driving the holes for blasting, this cylinder of rock is not an important matter; but there is an application of the drill where this cylinder is of the greatest value, furnishing as it does a perfect, complete, and easily preserved section of the whole series of strata through which the drill may pass when a bore-hole is sunk in the operation of searching for minerals (which is so significantly called in the United States “prospecting,” a phrase which seems to be making its way in England in mining connections); for the core is uniformly cylindrical, the surface is quite smooth, and any fossils which may be present come up uninjured, so far as they are contained in the solid core, and thus the strata are readily recognized. Contrast this with the old method, where the bore-hole in prospecting is made by the reciprocating action imparted to a steel tool, and merely the pounded material is obtained, usually in very small fragments, by augers or sludge-pumps: the fossils, which might afford the most valuable indications, crushed and perhaps incapable of being recognized; and instead of the beautifully definite and continuous cylinder, a mere mass of débris is brought up. In the prospecting-bores the diameter of the hole is from 2 in. to 7 in. The size adopted depends on the nature of the strata to be penetrated, and on the depth to which it is proposed to carry the boring. When the strata are soft, the operation is commenced with a bore of 7 in., and when this has been carried to an expedient depth, the danger of the sides of the hole falling in is avoided by putting down tubes, and then the diamond drill, fixed to tubes of a somewhat smaller diameter, will be again inserted, and the boring recommenced; or the hole can be widened, so as to receive the lining-tubes. Of course, in boring through hard rocks, such as compact limestones, sandstone, &c., no lining-tubes are necessary.
In a very interesting paper, read before the members of the Midland Institute of Mining Engineers, by Mr. J. K. Gulland, the engineer of the Diamond Rock-Boring Company, who have the exclusive right of working the patents for this remarkable invention, that gentleman concludes by remarking that “the leading feature of the diamond drill is that it works without percussion, thus enabling the holing of rocks to be effected by a far simpler class of machinery than any which has to strike blows. Every mechanical engineer knows, often enough to his cost, that he enters upon a new class of difficulties when he has to recognize it as a normal state of things with any machinery he is designing that portions of it are brought violently to rest. These difficulties increase very much when the power, as 362in the case of deep bore-holes, has to be conveyed for a considerable distance. Where steel is used a percussive action is necessitated, as, if a scraping action is used, the drill wears quicker than the rock. The extraordinary hardness of the diamond places a new tool in our hands, as its hardness, compared with ordinary rock, say granite, is practically beyond comparison. Putting breakages on one side, a piece of “carbonate” would wear away thousands of times its own bulk of granite. Irrespective of the private and commercial success which this invention has attained, it is a boon to a country such as ours, where minerals constitute in a great measure our national wealth and greatness.”
The advantages of the diamond drill may be illustrated by the case of what is termed the Sub-Wealden Exploration. From certain geological considerations, which need not be entered upon here, several eminent British and continental geologists have arrived at the conclusion that it is probable that coal underlies the Wealden strata of Kent and Sussex, and that it may be perhaps met with at a workable depth. If such should really prove to be the case, the industrial advantages to the south of England would be very great, for the existence of coal so comparatively near to the metropolis would prove not only highly lucrative to the owners of the coal, but confer a direct benefit upon thousands by