Project Gutenberg #54475
Discoveries and Inventions of the Nineteenth Century
Robert Routledge
1900Routledge's illustrated survey of nineteenth-century engineering and invention, prepared chapter by chapter from Project Gutenberg HTML.
Project Gutenberg #54475 Public domain in the United States Cover source Local typographic cover created for MojiMori from public-domain source metadata
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uniform than if the heat of the furnace had been applied to it directly. The retorts were placed vertically, and they were fed with the mineral by a hopper at the top. The products of the distillation passed through a worm tube surrounded by cold water into a cooled receiver. The result of the first distillation was a crude oily matter, differing from tar in being lighter than water, and in not drying-up when exposed to the air. This crude oil was then several times alternately treated with sulphuric acid and caustic potash, and distilled; and when about two-thirds of the oil had been separated from the rest, as an oil for burning and lubricating purposes, the residue yielded paraffin, or “paraffin wax,” as it is sometimes called. It is estimated that in Scotland no less than 800,000 tons of shale are annually distilled for mineral hydro-carbons, with a consumption of 500,000 tons of fuel. It is believed that about 25,000,000 gallons of crude oil are thus obtained, and from this 350,000 gallons of illuminating oil, 10,000 tons of lubricating oil, and 5,800 tons of solid paraffin are produced. Among the products exhibited in the International Exhibition of 1862, was a block of beautifully translucent paraffin, of nearly half a ton weight.
Paraffin is also obtained on the continent by distilling a variety of coal termed lignite. The tar which comes over is distilled, until nothing but coke remains. The condensed products are then treated with caustic soda, in order to remove carbolic acid and other substances. After washing with water, the oils are treated with sulphuric acid, in order to remove basic substances. The oil is again washed, and is then rectified by another distillation. The products which successively come over are, if necessary, 763separated by being collected in different vessels; but sometimes they are mixed together, and sent into the market as illuminating oils under various names, such as “photogen,” “solar oil,” &c. Oils having a specific gravity about 0·9 are collected apart, and are placed in tanks in a very cool place. In the course of a few weeks the solid paraffin, which is dissolved in the other hydro-carbons, crystallizes out. The liquid oils are drawn off, and the crude paraffin, which is of a dark colour, is freed from adhering oil by a centrifugal machine, and afterwards by pressure applied by hydraulic power. It then undergoes several other processes of purification before it is obtained as a colourless translucent solid.
Several thousand tons of paraffin are annually consumed for making candles, which is the most important application of the material. The variation in the fusing-points of different specimens is doubtless due to admixtures in greater or less proportion of other more easily fusible hydro-carbons. It was on account of the imperfect separation of these that the candles first made from paraffin were so liable to soften and bend, and felt greasy to the touch. Paraffin for candle-making is sometimes mixed with a certain proportion of other substances, such as palmitic acid, &c. Among the patented applications of paraffin are the lining of beer-barrels, and the preserving of fruits, jams, and meat. Some kinds of paraffin are also used in the manufacture of matches.
Liebig once expressed a wish that coal-gas might be obtained in a solid form: “It would certainly be esteemed one of the greatest discoveries of the age if any one could succeed in condensing coal-gas into a white, dry, odourless substance, portable and capable of being placed in a candlestick or burned in a lamp.” Now, it is curious that paraffin has nearly the same composition as good coal-gas: it burns with a bright and smokeless flame, and beautiful candles are formed of it, which burn like those made of the finest wax. When the fused paraffin first assumes the solid form, it is transparent like glass; and if it could be retained in that condition, we might have the pleasing novelty of transparent candles. But the particles seek to arrange themselves in crystalline forms, and the substance soon takes on its white semi-opaque appearance.
The great richness of the Boghead mineral in paraffin, which appears to exist in it ready formed, prevented for many years any successful competition by the working of other sources of supply. But paraffin is an abundant constituent of Rangoon petroleum, and considerable quantities may be obtained by distilling peat, and other fossil substances. All petroleums and paraffins are, in fact, mixtures of a number of hydro-carbons, which in many cases cannot be entirely separated from each other. The accidents which have from time to time occurred with some of these combustibles, and have caused legislative enactments with regard to them, are due to the imperfect removal by distillation of the more volatile bodies, which rise in vapour at ordinary temperatures. Explosions of the hydro-carbons can occur only under the same circumstances as with coal-gas; that is to say, the application of a flame to a mixture of the vapour with atmospheric air.
764 Fig. 346.—View of the City of London Gas-works.
COAL-GAS.
When coal is burning in a common fire, we may see jets of smoky gas issuing from the pieces of coal before they become red hot. This vapour, coming in contact with flame in another part of the fire, may often be observed to ignite, thus supplying an instance of gas-lighting in its most elementary form. In the ordinary fire the air has free access, and the inflammable gases and vapours continue to burn with flames more or less bright, and when these have ceased the carbonaceous portion continues afterward to glow until nearly the whole has been consumed, except the solid residue which we call the ashes. These ashes in general contain a portion of unconsumed carbon, mixed with what is chemically the ash, namely, certain incombustible salts, constituting the white part of the ashes. If, however, we heat the coal in a vessel which prevents access of air, and allows the gases to escape, the coal is decomposed much in the same way as when it is burnt in the open fire; but the products formed are no longer burnt, the supply of oxygen being cut off. Every one knows the familiar experiment of filling the bowl of a common clay tobacco-pipe with powdered coal, then covering it with a dab of clay, and placing it in a fire. The gas which soon comes from the stem of the pipe does not take fire unless a light be applied, when it may be seen to burn with a bright flame, and after the flow of gas has ceased, nearly the whole of the carbon of the coal will be found unconsumed in the bowl of the pipe. This simple experiment illustrates perfectly the first step in the manufacture of coal-gas, namely, the process of heating coal to redness in closed vessels, by which operation the substances originally contained in coal are destroyed, and their elements enter into new combinations.
765These elements are few in number; for, except the very small portion which remains as incombustible white ash, coal is constituted of carbon, hydrogen, oxygen, nitrogen, and a little sulphur. All the varied and interesting products obtained by the destructive distillation of coal are combinations of two or more of these four or five elements. Illuminating gas is far from being the only product when coal is heated without access of air; for of the numerous substances volatized at the red heat of the gas-retort a great number are not only incapable of affording light, but liable to generate noxious compounds when burnt. Besides this there are numerous bodies which, though leaving the retort in the gaseous form, immediately assume the liquid or solid state at ordinary temperatures. All such substances must be separated before permanent gases are obtained fit for illuminating purposes and capable of being carried through pipes to distant places. Thus an important part of the apparatus for gas manufacture consists in arrangements for separating the condensable bodies, and for removing useless or injurious gases from the remainder.
Fig. 347.—Section of Gas-making Apparatus.
The products resulting from the destructive distillation of the coal may, therefore, be classified as—a, solids left behind in the retort; b, solids and liquids condensed by cooling the vapours which issue from the retort; c, coal-gas—a mixture of gases from which certain useless and noxious constituents must be removed. Fig. 347 is intended to give a diagrammatic view of the apparatus employed in the generation, purification, and storage of gas, the various parts being shown in section. A is the furnace containing several retorts, of which B is one. From each retort a tube, d, rises vertically, and curving downward like an inverted U, it enters a long horizontal cylinder, f; half filled with water, beneath the surface of which the open end of the recurved tube dips. The cylinder containing water passes horizontally along the whole range of furnaces in the gas-works, and is known as the hydraulic main. It is here, then, the tar and the moisture first condense, and the pipe is always kept half full of these liquids, so that the ends of the pipes, d, from the retorts, dipping beneath its surface, form 766traps or water-valves, which allow any retort to be opened without permitting the gas to escape. As the tar accumulates in the hydraulic main, it flows over through a pipe, g, leading downwards into the tar-well, H. The gases take the same course; but while the tar flows down the vertical tube, R, the gases pass on through j into the condensers or refrigerators. Gas cannot escape from the open end of the tube, for it is always closed by the liquids—tar and ammoniacal liquor—which accumulate and flow over the top of the open inner vessel into the cistern, S, from which they are drawn off from time to time by the stop-cock, I. Although when the gas has arrived at this cistern much of its tar and ammoniacal vapours have been condensed, a portion is still retained by reason of the high temperature of the gas; and this has to be removed before it is permitted to enter the purifier. This is the object of passing the gas through the series of pipes, j j, forming the condenser. These are kept cool by the large surface they expose to the air, and, when necessary, cold water from the cistern, K, may be made to flow over them. The tar and other liquids condense in the iron chest, T, which is so divided by partitions as to compel the gas to pass through the whole series of tubes; and as the liquid accumulates, it also overflows into the tar-well. The cooled gas then enters the purifier, L L, in which are layers of slaked lime placed on a number of shelves. By contact with the extensive surface of slaked lime the gas has its sulphuretted hydrogen, carbonic acid, and some other impurities, removed; and it then, through the tube n, enters the gasholder, in which it is stored up for use.
Hydrated oxide of iron is now much used for purifying coal-gas. The oxide is mixed with sawdust, and placed in layers 10 in. thick. Sulphide of iron and water is formed; and when the mixture has ceased to absorb any more, it is removed and exposed to a current of air; the hydrated oxide is thus reproduced and sulphur set free. The process may be repeated many times in succession, until the absorbent power is impaired by the accumulation of sulphur.
The gasholder—or “gasometer,” as it is often improperly named—is an immense cylindrical bell, made of wrought iron plates, and inverted in a tank of water, in which it rises or falls. It is counterpoised by weights attached to chains passing over pulleys, so as to press the gas with a small force in order to drive it along the main, which communicates with the pipes supplying it to the various consumers. The pressure impelling the