Discoveries and Inventions of the Nineteenth Century

no gradations are required. Thus a whole page of the Times newspaper may be lithographed in a space not exceeding half of this page, and although the characters may be indistinguishable to the naked eye, a lens will show them perfectly. Similarly, we may obtain within the compass of an octavo page a photo-lithograph of one of Hogarth’s large engravings, which will show every touch of the original artist’s burin. There is reason to hope that the time is not far distant when all our tedious mechanical methods of reproducing drawings by wood or steel engravings will be superseded by processes which will give us absolute facsimiles of every touch of the artist’s pencil; and when some process, giving all the delicacy and truthfulness of Mr. Woodbury’s prints, will supply us with faithful transcripts of nature for book illustration at a cost not exceeding that of the ordinary methods. So far as relates to one style of drawing, these requirements appear to be nearly realized in the process termed the graphotype, which reproduces mechanically, in the form of a metal plate with all the lines in relief, a design which the artist has etched on a flat surface. This is effected in the following manner: Chalk is powdered very finely, and sifted through wire gauze having very narrow meshes. A quantity of this is spread upon a smooth plate of metal, and subjected to an intense pressure by means of an hydraulic press. The particles of the chalk cohere into a mass, having sufficient firmness to admit of its surface being drawn upon in the same manner as a block of boxwood. The drawing is effected with an ink composed of lampblack and glue, a finely-pointed camel’s-hair brush being employed; but the shades must be produced by lines and strokes as in wood engraving. When the ink is quite dry, the surface is rubbed with a fitch brush or with velvet; and by this brushing the particles of chalk not protected by the inked strokes are loosened and carried off. In a short time the chalk between the strokes becomes quite hollowed out; and when a depth of about one-eighth of an inch has been attained, every line remains standing in relief exactly as in an engraved wood block. A strong solution of silicate of potash is then poured upon the chalk, which its chemical action converts into a kind of stone without in any way altering the forms. Although this artificial stone is quite hard, so that impressions may at once be taken from it, yet it is incapable of enduring the wear and tear of the printing-press. Accordingly a mould is taken from it, and this is made, by some of the processes of casting or electrotyping already described, to furnish a metal stereotype plate. 645 THE LINOTYPE MACHINE. Fig. 313a.—The Linotype Machine. Among recent inventions in connection with printing, the linotype machine calls for special mention. In this machine a great number of actions are combined and co-ordinated with the utmost ingenuity, but such mechanism does not lend itself to popular description, and we must confine ourselves to a statement of what it effects, recommending the reader to avail himself of some opportunity of seeing the apparatus at work. It will not then be needful to give details of every 646one of the very numerous parts, which present in the ensemble a great appearance of complication, the more so that much ingenuity has been exerted to make the machine compact, which is a practical point of great importance. The disposition of parts is not, therefore, that which is calculated to show each movement clearly to the spectator, but that by which the least space is occupied. The machine is driven by belting from a main shaft, turned by a steam-engine, gas-engine, electro-motor, or other regular source of power, and rotated at such a rate that the main pulley of the machine itself (14½ inches in diameter) shall make about 60 revolutions per minute. Fig. 313a shows the general aspect of the machine and seat for the one operator required, but as we are not undertaking a detailed and complete description of the whole mechanism, no letters of reference are given; but the reader will be able, from the following diagrams, to identify the more important parts, and form a general idea of their action and purpose. In this machine great use is made of the contrivances called cams, several of which may be observed in the sketch towards the side of the machine on the left, being fixed on and turning with its main shaft. They consist of plates, or open rims of various forms, which move levers, etc., in any required way, and at any required period of the revolution. Fig. 313b.—A Matrix. Fig. 313c.—Diagram of Movements. Fig. 313d.—A Line of Matrices. The linotype is not a type-setting and type-distributing machine, but one in which the form is stereotyped line by line; hence its name of linotype. The mould, or matrix, is made up of a number of brass matrices, each of which consists of a flat plate having on its edge a letter incised. One of these is represented on Fig. 313b wherein a is the hollow letter. At the upper end the plate is cut into a number of notches like the teeth of a saw, only that some of the teeth have their points cut off, leaving steps, as it were, with faces parallel to the longer edges of the matrix. There may be seen one of these at b, and on the opposite side of the V-shape, three may be observed. The number and arrangement of the cut-away notches is different for the matrix of each letter (or sign), and special to it. The meaning of this will be seen presently. The diagram Fig. 313c will help us to see how these matrices are assembled by touches of the finger on the required letters as marked on the keyboard at D. The matrices are assorted and stored in separate channels in the “matrix” magazine, A, a portion of its cover being here represented as broken off in order to show the channels. It will readily be understood 647that, by a system of levers connected with each key, the corresponding matrix is released by means of an escapement (B´), and falls down one of the channels E on to the travelling belt F, which conveys it to composing 648stick G, in which the matrices successively assemble in the order to constitute a line (Fig. 313c), in which observe that the several words are separated by spaces formed by long wedges of steel, the thick ends of which hang down considerably below the line of matrices. These are dropped one by one from a store at I (Fig. 313c), when required, by a touch on the key-bar J; two of them are shown in position in the assembling stick G. In Fig. 313a a bell is seen in front of the keyboard, and this is automatically rung by a mechanical device when the line of matrices is approaching in length to that allotted to the work. At this point the operator has to consider whether he can complete the line with another, or with how many syllables of a word, and he touches the keys of the required letters. The assembling stick then contains all the matrices comparatively loosely packed side by side, for the words are as yet separated by only the thin edges of the space wedges. A touch of the operator on a lever brings into play another part of the mechanism by which the composed line is bodily lifted a short way, then moved horizontally, and conveyed to the “mould wheel,” in which there is a slot, adjustable in length and width, and the line is here firmly pressed against the face of the wheel in such a way that the slot coincides with the line of hollow letters on the edges of the matrices, as shown in Fig. 313b. This moulding 649arrangement is not the least ingenious device in this machine, and well deserves attention. Before the moulding takes place, but while the line is in its place, the wedge spaces are pushed up through the matrices by another portion of the mechanism, and thus the line is immediately “justified,” as the printers term it; that is, the wedges rise up, separating the words, more or less, until the line has exactly its assigned length, and the words are, at the same time, separated by equal spaces. A melting-pot behind the mould-wheel contains a quantity of fusible metal, resembling stereotype metal, which is maintained at just the temperature of fluidity by a regulated gas burner. At the right moment a plunger is forced into the fluid mass, causing it to rise through a kind of spout to the level of the slot in the wheel, and be forced through that into the line of letters. The metal instantly solidifies in the mould, the line of matrices is removed on a bar to a new position at R, Fig. 313c, and the wheel then makes a quarter of a turn, bringing the mould from the horizontal into a vertical position (Fig. 313e). The linotype is subjected to the operation of certain knives (not shown), by which it is pared smoothly to the exact thickness and height required, and finally ejected, as shown in Fig. 313e, dropping in its proper order into a receiving galley. The line, as completed, has the shape represented in Fig. 313g, and a number of these lines assembled constitute a “form,” answering all the purposes of the ordinary forms consisting of separate type. These last, after having served their purpose, must be “distributed,” that is, each single letter must be returned to the case from which it was taken by the compositor; but the linotype form, after use, is simply returned to the melting-pot for its metal to be recast into new forms. The forms can, of course, remain standing for any length of time at the mere expense of keeping the metal unemployed. One advantage 650of the linotype is that the printing is all done from new clean-faced forms, instead of the old and dull-faced characters of ordinary type that have been much used, but have to be resorted to under ordinary circumstances. Fig. 313e.—A Finished Line entering Galley. Fig. 313f.—The Melting Pot and Mould Wheel. It may occur to the reader that errors in linotype would be much more difficult of correction than those occurring with the ordinary type composed by hand. If by chance a wrong matrix appears in the line, this can be changed by hand at once; but supposing that the operator overlooks some error in reading the assembled line, which, observe, he reads with the characters arranged as they will appear in the impression, or that he has misread his manuscript, and the line is cast, assembled into a “form” with the rest, and then in the printed proof the error is discovered, how is it to be rectified? Simply by removing the faulty linotype from the form, and casting a new one. This is so quickly and easily done that it has been found by actual test between linotype and ordinary type matter containing the same defects, that the former could be corrected in less than one-third of the time required for the latter. We left the line of matrices at R (Fig. 313c), and we must now indicate the method by which each is automatically returned to its own magazine, an operation for which much ingenious mechanism has been contrived, of which the details cannot be well described in this place. The line 651having reached R, the space wedges are disengaged from it and removed to their receptacle at I, while the matrices become engaged by their teeth in the grooves of a horizontal bar, and then the bar is grasped by a lever which lifts it up to the distributing arrangement at the top of the machine, where the teeth of the matrices come to the exact level